Fry Bake Food Equipment was established in 2012 in GUJARAT, INDIA as Sole proprietorship firm and reregistered in 2022 as a Private Limited Company and renames FRY AND BAKE TECHNOLOGIES PVT. LTD. We are a prominent player in the snack food processing and frying lines industry in India. The Company is engaged in the business of providing customized frying and frozen solution to diverse set of clients across wide range of products by manufacturing and serve high quality food processing lines likely Potato Chips processing line, Frozen French Fries processing line, 3D and 2D Pellets frying lines and Extruded Snacks Processing Line, pellets frying line, kurkure production line, nankeen processing line, moongdal and chanadal processing line, batch type fryer, heating system and include installation system worldwide.FRY AND BAKE sell all product in worldwide like as, Russia, United Arab Country, Japan, Nepal….
Fry and bake technologies pvt. Ltd provides complete solution for Indian ethnic snacks and processing & frying line.
1. Information for Potato chips processing line:-
Potato chips processing line typically consists of various machines and equipment that are used to produce potato chips on a large scale. Here’s an overview of the different components commonly found in a potato chips processing line:
⇒Potato washing and peeling machine: This machine is used to remove dirt and outer skin from the potatoes. It may include a steam peeler, which utilizes steam to loosen the skin, making it easier to remove.
⇒Potato slicing machine: once the potatoes are cleaned and peeled, they are fed into a slicing machine. This machine cuts the potatoes into thin, uniform slices. The thickness of the slices can be adjusted based on the desired final product.
⇒Blanching machine: The sliced potatoes are then blanched in hot water or steam to partially cook them. This process helps in removing excess starch and preparing the potatoes for frying.
⇒Potato chips fryer: the blanched potato slices are fried in a potato chips fryer. This machine consists of a frying chamber or conveyor system where the chips are submerged in hot oil for a specific duration. The fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems.
⇒De oiling machine: after frying, the potato chips are passed through a de oiling machine to remove excess oil. This machine typically uses centrifugal force to spin the chips and separate the oil.
⇒Seasoning and flavoring system: once the excess oil is removed, the potato chips can be seasoned and flavored. This can be done using a seasoning tumbler or drum, where the chips are coated with various seasonings, spices, or flavorings.
⇒Packaging machine: the final step in the processing line is the packaging of the potato chips. This can be done using automated packaging machines that weigh and fill the chips into bags or other containers. The packaging machine may also include sealing and labeling functions.
•Potato chips processing lines can be categorized as fully automatic or semi-automatic, depending on the level of automation and human intervention involved in the process. Fully automatic lines involve minimal human interaction and rely heavily on machinery, while semi-automatic lines require some manual handling and monitoring.
2. Information for French fries processing line:-
•Frozen French Fries processing line consists of various machines and equipment designed to produce frozen French fries on a large scale. here’s an overview of the different components commonly found in a frozen French fries processing line:
⇒Potato washing and peeling machine: similar to the potato chips processing line, a potato washing and peeling machine is used to clean and remove the outer skin of the potatoes. This machine can include a steam peeler for efficient peeling.
⇒Potato cutting machine: once the potatoes are cleaned and peeled, they are fed into a potato cutting machine. This machine cuts the potatoes into long, rectangular shapes resembling French fries. The size and thickness of the fries can be adjusted according to the desired specifications.
⇒Blanching machine: the cut potato strips are then blanched in hot water or steam. Blanching helps in removing surface starch, preserving the color of the fries, and partially cooking them.
⇒French fries fryer: the blanched potato strips are fried in a French fries fryer. This machine consists of a frying chamber or conveyor system where the potato strips are immersed in hot oil for a specific duration. The fryer may have features such as temperature control, oil filtration, and automatic feeding and discharging systems.
⇒De oiling machine: after frying, the French fries are passed through a de oiling machine to remove excess oil. This machine utilizes centrifugal force to spin the fries and separate the oil, leaving them crispy and ready for freezing.
⇒Freezing system: the de oiled French fries are then frozen using a freezing system. this can include either a blast freezer or a fluidized bed freezer, which rapidly freeze the fries to preserve their texture and quality.
⇒Packaging machine: the final step in the processing line is the packaging of the frozen French fries. This is typically done using automated packaging machines that weigh and fill the fries into bags or other containers suitable for freezing. the packaging machine may include sealing and labeling functions as well.
Frozen French fries processing lines are commonly designed to be fully automatic, minimizing human intervention and relying on machinery for efficient production.
3. Information for Kurkure production line:-
A Kurkure production line is a set of machines and equipment used to manufacture Kurkure snacks on a large scale. Here’s an overview of the different components typically found in a Kurkure production line:
⇒Corn Meal Mixer: In the first step, a corn meal mixer is used to blend ingredients like cornmeal, rice flour, water, spices, and additives. This mixture forms the base of Kurkure.
⇒Kurkure Extruder: The blended mixture is then fed into a Kurkure extruder. This machine consists of a rotating screw and barrel system that applies heat and pressure to cook the mixture while forming it into the desired shape and texture. The extruder uses a die to produce the unique twisted shape of Kurkure snacks.
⇒Conveyor System: After extrusion, the Kurkure snacks are transported on a conveyor belt to ensure a continuous flow throughout the production line.
⇒Continuous Frying System: The Kurkure snacks are then passed through a continuous frying system, which typically consists of a fryer with a conveyor belt. The snacks are submerged in hot oil to fry them until they achieve a crispy texture and golden color.
⇒Flavoring Drum: Once fried, the Kurkure snacks are transferred to a flavoring drum. This drum is designed to evenly distribute the seasoning mixture onto the snacks. The seasoning can include various flavors like masala, cheese, tomato, or other spices.
⇒Cooling and Sieving: After the flavoring process, the Kurkure snacks go through a cooling system to reduce their temperature. They are then passed through a sieve to remove any broken or misshapen pieces.
⇒Packaging Machine: The final step is the packaging of the Kurkure snacks. This is typically done using automatic packaging machines that weigh and fill the snacks into bags or packets. The packaging machine may include features like sealing, labeling, and date coding.
•Kurkure production lines are designed to be efficient and automated, enabling high-volume production with minimal manual intervention.
4. Information for pellets frying line:-
Pellets frying line or pellets processing line refer to a series of machines and equipment used to produce fried or processed pellets, which are a popular type of snack. Here is an overview of the different components commonly found in a pellets frying/processing line:
⇒Pellets Extruder: The process begins with a pellets extruder machine. This machine takes a mixture of raw ingredients, such as flours, starches, seasonings, and water, and forms it into a dough or paste. The dough is then forced through a die, giving the pellets their distinct shape.
⇒Cutting and Shaping: The extruded pellets are then cut into desired lengths or shapes. This can be achieved using a cutter or shaping equipment specific to the desired pellet shape, such as round, tube, or shell.
⇒Drying: After cutting, the pellets are to remove excess moisture and make them suitable for frying or further processing. Drying can be done through various methods, such as hot air drying or conveyor drying.
⇒Frying System: The dried pellets are fried in a pellets frying system. This system usually consists of a fryer with a conveyor belt or frying chamber, where the pellets are immersed in hot oil. The frying process cooks the pellets and gives them a crispy texture. The fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems.
⇒Deoiling Machine: After frying, the pellets undergo a deoiling process to remove excess oil. This is typically done using a deoiling machine that utilizes centrifugal force to separate the oil from the pellets.
⇒Seasoning and Flavoring: Once deoiled, the pellets can be seasoned and flavored to enhance their taste. This can be done through a seasoning tumbler or drum, where the pellets are coated with various seasonings, spices, or flavorings. The seasoning process ensures the flavor is evenly distributed across the pellets.
⇒Cooling and Packaging: After seasoning, the pellets are cooled down to room temperature to ensure crispness and stability. They are then transferred to a packaging machine, which automatically weighs, fills, seals, and labels the pellets into bags or containers suitable for retail sale.
5. Information for Nankeen processing line:-
A Nankeen processing line refers to a set of machines and equipment used to produce Indian ethnic snacks, commonly known as nankeen. These snacks include various types of savory treats like Bhujiya, Sev, Gathiya, Papdi, and more. Here’s an overview of the different components commonly found in a nankeen processing line:
⇒Manual nankeen making machine: in traditional nankeen production, a manual nankeen making machine is often used. this machine consists of a rotating drum or vessel in which the dough or mixture of ingredients is manually kneaded or mixed to form a consistent texture.
⇒Dough kneading machine: alternatively, in more modern nankeen processing lines, a dough kneading machine can be used to mix and knead the ingredients automatically. this machine helps in achieving a uniform and well-mixed dough.
⇒Extrusion machine: the mixed dough is then passed through an extrusion machine, which is specifically designed for nankeen production. This machine uses various dies and nozzles to shape and form the nankeen into specific shapes such as thin strands (Sev), thick strands (Bhujiya), or flat pieces (Papdi).
⇒Frying system: the extruded nankeen strands or pieces are then fried in a frying system. this system usually consists of a fryer with a conveyor belt or frying chamber, where the nankeen is submerged in hot oil for frying. the fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems.
⇒Seasoning and flavoring: after frying, the nankeen is transferred to a seasoning drum or tumbler. this drum is used to coat the nankeen with various seasonings, spices, and flavorings, ensuring an even distribution of flavors across the nankeen.
⇒Cooling and packaging: once seasoned, the nankeen is cooled down to room temperature to enhance its texture and preserve its quality. it is then transferred to a packaging machine, where it is automatically weighed, filled, sealed, and labeled into bags or containers suitable for retail sale.
•Nankeen processing lines can include specific machines designed for the production of Bhujiya, sev, gathiya, papdi, and other nankeen varieties. these machines are tailored to handle the specific shapes and textures required for each type of nankeen snack. Please note that the specifications and configurations of nankeen processing lines may vary among manufacturers and based on individual production requirements.