Fry and Bake Technologies Pvt. Ltd. provides a comprehensive resource that details how potato flake production lines are priced and the equipment utilized in producing potato flakes. You also learn how to evaluate potato flake equipment manufacturers in India according to your manufacturing objectives.
Potato Flakes are among the most common food ingredient types for today’s snack, an instant mixed recipe for pre-packaged foods, continued cooking Prepared Foods, as well as in commercial food preparation industries. As demand for these products continues to grow, many manufacturers are adding sophisticated production line technology to improve productivity and profitability.
Understanding the Potato Flakes Production Line
The potato flake production process is a completely automated process for washing, cooking, mashing, dehydrating, and processing potatoes into high-quality flake products.
There Are 4 Key Steps in the Production of Potato Flakes
1. Washing & Peeling – Automated Peelers Will Remove All Soil and Peel Material From The Potatoes.
2. Cooking & Mashing – Potatoes Are Steamed Before Mashing To Produce A Consistent Texture Across The Batch Of Potatoes.
3. Drying – A Modern Drum Dryer Is Used To Remove All Excess Moisture From The Potatoes And Creates An Evenly Dried Potato Flake.
4. Flaking & Grinding – Creates A Consistent And Smooth Potato Flake Product – Ideal For The Snack Food Industry.
5. Packaging – All Packaging Will Be Sterile And Sealed Air-Tight To Provide An Extended Shelf Life.
In Order To Maintain Product Consistency At Each Step And To Reduce Operating Costs, The Machinery Must Have Precision Engineering.
Potato Flakes Production Line Price: What Affects the Cost?
The cost of the potato flakes production line will depend on three different factors; the capacity of the machine, how much money spent on automated equipment vs manually operated equipment, what types/quality of machines are purchased, and what additional features may be added to the potato flakes production line.
- Capacity
Smaller-scale plants will typically be priced lower than larger-scale commercial potato flakes production systems.
- Automation Level
When compared to fully automatized machines, semi-automated systems can cost much less due to the lack of labor costs associated with fully automated systems, as semi-automated machines process fewer potatoes per hour than a fully automated potato flakes production line.
- Quality of Machinery
When purchasing machinery for the production of potato flakes, purchasing premium steel materials, using Equipment production lines manufactured in Europe, and buying equipment with energy-efficient technology will give you peace of mind, knowing that the machinery purchased will give you trouble-free operation for many years, and keep ongoing service and maintenance to a minimum.
- Technology and Features
Some examples of advanced features that can affect the overall costs of producing potato flakes are PLC control panels (electronic control panels that allow you to monitor and control your production line), smart temperature control, and energy-saving drum dryers.
With the purchase of a potato flake production machine, there are additional costs associated that may not be included in the machine’s price such as customization of your layout for the potato flake production line, installation/setup in your facility and any extra accessories that may be necessary.
Choosing potato flake machine manufacturing suppliers in India requires the consideration of many factors:
1. Equipment is made with stainless steel, which provides durability and sanitation
2. High-capacity, efficient drum dryer to create uniform and high-quality potato flakes.
3. Energy-efficient equipment reduces electrical and energy costs.
4. The modularised components of potato flake machines make cleaning and maintenance easy.
5. All potato flakes equipment meets applicable industry safety compliance standards to protect workers from injury.
Reasons to use Potato Flakes Suppliers in India:
India is currently recognised as a leader in the field of food processing machinery at a competitive and affordable price point, several advantages in choosing potato flakes machinery manufacturers in India are outlined below:
1. Cost Competition
The price of machinery in India is much lower than that of machinery found in other countries while still maintaining a high level of quality.
2. Technological Advancement
Indian manufacturers are currently providing automated production lines that meet or exceed international standards.
3. Custom-built equipment
Machines can be customised to your production capacity, product specifications and the facility to operate them.
4. Full after-sales support
Local machine manufactures provide assistance for installation, training your operators and continued support for maintenance after machine installation.
5. Quick Access to Spare Parts
Due to the fact that spare parts are available in India, it will take less time for you to wait on your spare part shipment during the customs clearance to receive the necessary parts in order to start production.
Frequently Asked Questions
1. In India, what is the average cost of a potato flake production line?
There are many variables that determine the price of potato flake production lines, from capacities to automation options and beyond, but generally speaking, what will determine how much your line will cost is what type of product you are making and your manufacturing technology.
2. Are the maintenance costs on a potato flake machine high?
The answer to this question is “no”. All modern potato flake machines have been designed with minimal maintenance in mind. All are equipped with highly energy-efficient components and materials.
3. Is it possible to have my production line customised?
Yes, all of the larger manufacturers in India have the capability to create a fully customised line based on your requirements for capacity, configuration, and product specifications.
4. What does a potato flake-making machine cost for small businesses?
Small businesses typically pay significantly less for their production lines and are a good stepping stone for anyone looking to enter into food processing industry.
5. How long will it take to install my line?
Typically, installation will take 15 to 30 days depending on the size of the manufacturing facility and the level of customization required.
Conclusion
The foundation for making a wise investment in ordering a potato flakes manufacturing unit (line) is to know what type of manufacturing unit will provide you with the necessary technology, including the cost of equipment, and partner with an experienced potato flakes machinery supplier in India. If you are an established manufacturer or just starting, having the proper equipment guarantees you high-quality finished goods and cost-effective long-term returns. As a full-service provider of the latest technologies and engineering expertise, Fry and Bake Technologies Pvt. Ltd. is one of the leaders in providing superior service to the industry.